Powermax 85 SYNC

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Powermax 85 SYNC

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A dramatically simplified consumable platform combined with advanced torch communication for automated setup makes Hypertherm’s new Powermax85 SYNC® plasma systems the smarter choice for any cutting or gouging application.

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Easy to use

  • Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.
  • New SmartSYNC™ torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
  • End of life detection lets the operator know when it’s time to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material.

Minimize operation costs

  • Simplified operation minimizes downtime, troubleshooting, waste and training time
  • Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Access cartridge data for performance tracking, analyzing usage patterns.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application-specific Hypertherm cartridge consumables for various types of cutting and gouging
  • Reduce training time with simplified set up and consistent performance.
  • Time-saving torch controls allow the operator to adjust the amperage on the fly and change consumables and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC™ torches are engineered for rugged, industrial environments
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

General specifications

Input voltages 200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz
Kilowatt output 12.2 kW
Input current 200/208/240/480, 1-PH 70/68/58/29 A @ 12.2 kW 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 104° F 60% @ 85 A, 230–600 V, 3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH
Open circuit voltage (OCV) 305 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch 32 kg (67 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW for full 85 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty